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Plastic Cores
Depending on your product requirements, Innovative Laminations will assist you in selecting the appropriate substrate for your end use application. Typical plastics are ABS, Acrylic, HIPS, Polycarbonate, PETG, PET, Expanded PVC, TPO and TPU.
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Acrylonitrile Butadiene Styrene
Introduction
Acrylonitrile Butadiene Styrene is a terpolymer and one of the most widely used thermoplastics at Innovative Laminations and in the industry. Advantages of ABS include toughness even at low temperatures, impact resistance, hardness, gloss, ease of processing/versatility and can be recycled. ABS is stronger than pure polystyrene, but will break down when exposed to UV light. The fabrication properties of our decorative ABS remain very similar to non-decorative ABS. Innovative Laminations has many stock ABS options to offer in gauges ranging from .010" to .250". We can produce any sheet size requested in minimal quantities from in-house stock up to 49"x97". Custom sizes up to 60" wide, gauges up to .500" and colors available upon request.
Popular Applications
- Automotive trim components
- Marine parts and accessories
- Heavy Truck, Golf Cart & RV components
- Protective carrying cases
- Household and consumer goods
Features & Benefits
- Toughness even at low temperatures
- Impact resistant
- Hardness
- Gloss
- Ease of processing and versatility
- Stronger than pure polystyrene
- Recyclable
Acrylic
Introduction
Innovative Laminations offers decorative products with Impact Modified Acrylic, Extruded Acrylic and Cast Acrylic cores. Acrylic is an economical alternative to Polycarbonate when extreme strength is not necessary, providing easy handling and processing, excellent laser-ability, exterior weather-ability and low cost in comparison to some other plastics. Non-modified Acrylic can be brittle when under load or an impact force, but both of these behaviors are improved when utilizing an impact modified acrylic. Impact Modified is much stronger than general purpose acrylic.
We stock acrylic in a variety of formulations, colors and gauges ranging from .006 to .220. Custom sizes, colors and gauges available upon request.
Popular Applications
- Signage
- Point of Purchase Displays
- Marine Accessories
- Backlighting
Features & Benefits
- Economical alternative to Polycarbonate when extreme strength is not necessary
- Easy handling and processing
- Excellent laser-ability
- Exterior weather-ability
- Impact Modified Acrylic is much stronger than general purpose acrylics
HIPS
Introduction
High Impact Polystyrene is a regularly stocked and used thermoplastic for a variety of decorative applications at Innovative Laminations. Ease of processing and fabricating HIPS in combination with its flexibility and economic advantage make it an often specified plastic for low strength applications where impact resistance, machinability, and low cost are required. Decorative HIPS is used for flat fabrication, thermoforming and print applications.
Innovative Laminations stocks .007" to .040" HIPS and manufactures decorative HIPS in sheets or rolls at widths up to 50" wide. Custom sizes, colors and gauges available upon request.
Popular Applications
- Point of Purchase Displays
- Packaging
- Appliances
- Architectural
Features & Benefits
- Low Cost
- East of Processing and Versatility
- Flexibility
Kydex®
Introduction
KYDEX® Thermoplastic sheet is an ideal material for applications requiring superior appearance, durability, or intricate thermoforming. It is commonly used in thermoformed equipment housings, interiors of airplanes, buses, and trains, kiosks, medical devices, and point-of-purchase displays.
Gauge options: .060 - .500
Sheet sizes: Standard sheet size is 48” x 96”; however, ILC can tailor the product to meet your product specifications for custom sheet size requirements. ILC film width limitations will apply (film widths range from 24" to 56").
KYDEX® sheets are non-stock items. Lead time information will be provided with ILC quotes.
Popular Applications
- Aircraft Interior Components
- Mass Transit Vehicle, RV & Marine Components
- Medical Products
- Food Processing
- Store fixtures and Commercial Furniture
- Illuminated Signage Housings
- Exhibits and Displays
- Equipment Housings
Features & Benefits
- Higher impact strength and durability than ABS
- Good strength and stiffness
- Easy to thermoform deep draw parts (forms like ABS)
- Maintains excellent part definition and crisp detail
- Easy machining and fabricating using conventional methods and equipment
Polycarbonate
Introduction
Polycarbonate (PC) plastics are a naturally transparent thermoplastic. Polycarbonates are used to produce a variety of materials and are particularly useful when impact resistance and high durability are required. Unlike most thermoplastics, Polycarbonate can undergo many distortions without cracking or breaking. Trademarked names include Lexan and Makrolon.
Innovative Laminations can provide decorative polycarbonate products in a multitude of gauges and sizes for a variety of applications. Custom sizes and gauges available upon request.
Popular Applications
- Exterior Components for Marine, Heavy Truck, RV
- Automotive Components
- Exterior Backlighting
- Exterior Signage
Features & Benefits
- Excellent Heat Resistance
- Strength
- Superior Impact Resistance
- Highly Durable
- Outstanding Optical Properties
PETG
Introduction
PETG is a clear Polyester transparent sheet made from Thermoplastic co-polyester. PETG is of the same chemical composition as PET but with the addition of glycol. Benefits include outstanding thermoforming properties, extreme clarity and light transmission in combination with a high gloss surface finish, good impact resistance at low temperatures and it is approved for food contact applications.
Innovative Laminations can provide decorative polycarbonate products in a multitude of gauges and sizes for a variety of applications. Custom sizes and gauges available upon request.
Popular Applications
- Point of Sale
- Signage
- Gaming
- Second Surface
Features & Benefits
- Excellent Thermoformability, no pre-drying required
- Food Contact Approved
- Good Impact Resistance
- High Clarity
PET
Introduction
Polyethylene Terephthalate, known commonly as PET is best known as the clear plastic used for water and soda bottle containers. Innovative Laminations stocks .004" and .007" Clear PET up to 50" wide. At these gauges it is flexible and advantageous for applications requiring an extremely smooth surface, thin gauge material, and material that can be fabricated in a curve, wrapped or curled around cylindrical shapes.
Innovative Lamination manufactures decorative products on PET at custom sheet sizes, widths and roll lengths.
Popular Applications
- Point of Purchase Displays
- Retail Store Front Design
- Profile Wrapping
- Labeling
- Digital & Screen Printing
Features & Benefits
- Flexible
- Printable
- Excellent Surface Quality for Metallics and other reflective looks
Expanded PVC
Introduction
Expanded PVC is a lightweight, yet rigid, expanded foam polyvinyl chloride. It is appreciated for its light weight and versatility for Point of Purchase and retail design and signage. Available in a wide variety of colors, expanded PVC can be sawed, drilled, bent, and fabricated using ordinary tools. While it is an excellent light weight choice, it must be handled with extreme care in decorative plastic applications with highly reflective or metallic patterns that highlight dents or imperfections given it can dent easily if not handled properly.
Innovative Laminations manufactures decorative products on Expanded PVC at custom sheet sizes in a variety of colors and patterns.
Popular Applications
- Point of Purchase Displays
- Signage
- Firearm holsters
Features & Benefits
- Rigid and lightweight
- Easy to machine, fabricate, and thermoform
- Moisture resistant
TPO
Introduction
TPO (Thermoplastic Poly Olefin) is a compounded alloy of polypropylene, elastomers and mineral fillers. TPO is valued for superior weather-ability in cold climates and offers extremely high impact and chemical resistance.
Innovative Laminations manufactures decorative products on TPO at custom gauges in sheets or roll stock in a variety of colors and patterns.
Popular Applications
- Exterior Heavy Truck Parts
- Bumpers
- RV Parts
- Automotive Parts
Features & Benefits
- Durability
- Cold Weather Performance
- Outdoor Weather-ability
- High melt strength
- Recyclability
TPU
Introduction
TPU or Thermoplastic Polyurethane is a hybrid material - a mixture between hard plastic and soft silicone. It can be used as a soft engineering plastic or as a replacement for hard rubber. Technically, they are thermoplastic elastomers consisting of linear segmented block copolymers composed of hard and soft segments.
Popular Applications
- Consumer Products
Features & Benefits
- High elongation and tensile strength
- Excellent abrasion resistance
- Low-temperature performance
- Excellent mechanical properties, combined with a rubber-like elasticity